Boysen is the benchmark

in testing

Before series production begins, our components undergo comprehensive simulations and tests. The aim is to achieve optimum endurance and acoustics in practical use. Boysen uses state of the art testing equipment. And if it is not available yet, we develop it ourselves - for example our control optimised hot gas generator, which allows engine independent testing. This saves our customers valuable time - and costs.

Our endurance testing condenses ten years into just a few weeks. Or we deliberately look for limits. Vibrations, acoustics, response time - Boysen engineers think of everything: how do you achieve an even flow to the catalytic converter? What does the exhaust gas flow look like during a charge cycle, depending on the speed? Our prototypes can tell stories. And we understand them.

Testing milestones

  1. 3D computer tomography system

  2. Test benches for the testing of hydrogen tank systems

  3. Filter efficiency measurements; Synthesis gas test bench for engine-independent emission tests

  4. State-of-the-art emissions measurement technology

  5. 3D printing technology for component production

  6. Construction of new BIN Boysen Innovation Centre Nagold with ten testing facilities - primarily for the commercial vehicle sector.

  7. Test rig for dynamic residual heat use

    Test rig for emission components with controllable temperature increase

  8. Dynamic hot gas test rig for close coupled exhaust components

    Heat transfer test rig

  9. Construction of new test building 3

    Dynamic preliminary development test rig

  10. Exhaust analysis technology for SCR

  11. Expansion of engine test rigs for dynamic driving cycles

    Hot gas blowing technology

  12. Load unit for exhaust gas turbocharger with hot gas simulation

  13. Hot gas generator for engine independent temperature situations on components

  14. Construction of new test building 2 with innovative test rig technology

    Acoustic roller dynamometer for all-wheel drive vehicles

  15. Thermography, mobile temperature measurement

  16. Appraisal database as expert system

  17. Psycho acoustics

    (sound lab)

  18. Construction of computer-based simulation technology

  19. Modal analysis

  20. Testing options for all parameters relevant for components

    Endurance test rigs

  21. Construction of new test building 1

    Acoustic testing on engine and vehicle

    Operational deflection shape analysis

  22. First endurance and acoustic test rig

  23. First test rig for silencers

Products
Development
Logistics
Production