Boysen USA Gaffney, LLC

The Gaffney plant (in the US state of South Carolina) opened in 2004 and was the first plant that Boysen built for the American market. The first customer was the BMW plant in Spartanburg, just 50 kilometres away.

To meet increasing customer demand, Boysen USA opened a satellite plant in Spartanburg in 2022. With the new plant, Boysen USA has 5,000 square metres of additional production space available.


Start of productionJuly 2004
Production area8,000 m²
ServicesJust-in-sequence production of complete exhaust systems and components (e.g. electric acoustic flaps, catalytic converters)
CustomerBMW Spartanburg plant

Key features

Robotic welding
automated high bay warehouse
Canning systems for catalytic converters
assembly line for acoustic flaps
state-of-the-art Coordinate Measuring (CMM)
Certified information security management system in accordance with VDA ISA (TISAX)


Charl Greeff / General Manager
Tel.: +1 864-489-9900
E-mail: charl.greeff(at)

Address / Directions

Boysen USA, LLC
139 Corporate Drive
Gaffney, SC 29341